ColoradoKote

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Method

Three Stages of AM Post-Processing

Material-specific protocols protect fine AM features while transforming surface finish from prototype to production grade.

Cleaning
Contaminant Removal Without Damage

Ultrasonic cleaning removes residual powder, support material, and machining residues from AM parts. Frequency and solution chemistry are matched to the substrate material. Polymer parts receive gentle treatment to preserve thin walls and fine features.

Cerakote spray application wide angle at ColoradoKote
Coating
Thin-Film Application Preserves Tolerances

Cerakote® is applied at 0.5-2 mils, reducing surface roughness from Ra 8-15 micrometers to below 3 micrometers. Material-specific blast pressures create adhesion profiles without dimensional distortion on thin-walled geometries.

Technician in sandblasting booth at ColoradoKote
Verification
Dimensional Confirmation by CMM

Post-coating CMM measurement verifies dimensional tolerances remain within ±0.0002 inches. Surface roughness readings are documented per customer requirements. A full Certificate of Conformance accompanies every shipment.

Ultrasonic cleaning tank at ColoradoKote
Multi-part Cerakote coating setup at ColoradoKote
Additive manufacturing post-processing icon

The AM Post-Processing Workflow

Additive manufacturing parts arrive with inherent surface roughness and limited environmental resistance. ColoradoKote addresses both challenges with a thin-film ceramic coating that improves finish quality while maintaining the dimensional accuracy that makes AM viable for production applications.

Results

What Our AM Processing Delivers

Every AM part receives incoming dimensional verification, material-specific processing, and post-coating measurement.

<3µm
Surface Roughness After Coating

Raw AM parts arrive with Ra 8-15 micrometers on polymer substrates. Cerakote® post-processing reduces roughness below 3 micrometers, eliminating visible layer lines while adding corrosion and wear protection in a single operation.

Before and after Cerakote coating comparison
200
AM Parts Per Week Capacity

Dedicated equipment and material-specific protocols maintain consistent throughput across polymer and metal AM substrates. Parts move through post-processing on schedule without waiting behind traditional machined components.

±0.0002"
Dimensional Tolerance Maintained

Cerakote® 0.5-2 mil thickness preserves tight tolerances that make AM valuable for production parts. Threaded features, press-fit interfaces, and close clearances retain functional accuracy after coating.

Cerakote thickness measurement at ColoradoKote

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

Can ultrasonic cleaning remove marine paint and antifouling residue?

Yes. Multiple layers of marine paint, antifouling coatings, and zinc-rich primers create complex contamination that must be fully removed before applying new protective coatings. Ultrasonic cavitation assists chemical stripping by driving cleaning solution into the coating layer interfaces and substrate surface, ensuring complete removal of all old coating material. This thorough removal is critical because residual old coating prevents adhesion of the new Cerakote system and traps corrosion-initiating contaminants against the substrate.

What is the lead time for chemical conversion coating on agricultural aluminum components?

Standard turnaround is 14 days for chemical conversion coating, with 7-day and 3-day expedited options available for seasonal production crunches. We understand that agricultural equipment manufacturing often peaks before planting and harvest seasons, and our expedited service helps keep your production line moving. Over 20,000 parts processed with zero quality issues ensures reliable throughput.

Does ColoradoKote coat sprayer and irrigation components?

Yes. We coat sprayer booms, nozzle bodies, fittings, and irrigation hardware that face constant moisture and chemical exposure. Passivation for stainless steel components and chemical conversion for aluminum parts ensure proper substrate preparation before Cerakote topcoat application. This multi-layer approach provides comprehensive corrosion protection for equipment that operates in perpetually wet conditions.

How does Cerakote protect 3D-printed parts from corrosion?

Additive manufactured parts, particularly metal AM in stainless steel and titanium, benefit from Cerakote's 3,000-hour salt spray protection to address the surface porosity and roughness inherent in as-printed parts. Our passivation and chemical conversion pre-treatments seal the substrate before Cerakote application, creating a comprehensive corrosion barrier. This makes AM parts viable for end-use applications in corrosive environments rather than just prototyping.

How does Cerakote achieve 3,000 hours of salt spray resistance?

Cerakote's performance comes from its ceramic-polymer hybrid chemistry, which creates a dense, cross-linked barrier at the molecular level when cured at 250-300 degrees F. The 3,000-hour salt spray rating (ASTM B117) reflects continuous exposure to 5% salt fog at 95 degrees F, a test far more aggressive than real-world service conditions. Surface preparation, including cleaning and media blasting at 80-100 PSI, ensures the coating bonds directly to a clean, profiled substrate with no contaminants to create failure initiation points.

Ready to Finish Your AM Parts

Send your part specifications and material details. Receive a quote with lead time and processing parameters for your additive manufacturing application.