Aerospace

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Challenges

Aerospace Coating Challenges

The environments aerospace components face demand coating performance that traditional finishes cannot deliver.

Abrasion and Wear Protection

Wear Protection That Keeps Equipment in Service

Surface wear shortens component life and drives unplanned maintenance. Ceramic coating delivers 9H hardness with 160/160 in-lbs impact strength (ASTM verified).

Corrosion Protection

Corrosion-Resistant Cerakote Coating

3,000 hours of ASTM B117 salt spray resistance. Molecular-level protection for aerospace, defense, and industrial components.

Aesthetic Finishing

Cerakote Color Consistency & Aesthetic Finishing

Delta E ≤1.5 color precision across production runs. 200+ standard colors. Spectrophotometer-verified on every batch.

Weight Reduction

Weight Reduction Without Sacrificing Protection

Thick coatings add weight that undermines lightweighting efforts. Ceramic coating at 0.5-2 mils delivers full protection with 200-400g savings per part versus powder coating.

Solutions

How We Solve Aerospace Coating Challenges

ColoradoKote is not a general coater that happens to do aerospace work. Cerakote ceramic coating is our entire business.

Every process, every piece of equipment, and every quality system is built for this. We hold AS9100, ISO 9001, ITAR, and Cerakote Advanced Certified credentials, a stack fewer than 5% of coating applicators can match.

ColoradoKote consolidates chemical conversion, passivation, and Cerakote under one roof: Machine shop → ColoradoKote → Assembly. Fewer vendors, faster turnaround, single point of accountability.

Why Dedicated Cerakote Beats Multi-Service Shops

Multi-service shops run Cerakote on shared equipment alongside anodizing, plating, and powder coating. Shared lines create cross-contamination risk, and operators split focus across different chemistries. ColoradoKote’s equipment, training, and quality system are built around ceramic coating exclusively.

Certified

Certifications behind every coating

We hold the credentials your industry demands. Every coating we apply meets or exceeds the standards that keep your components performing.

AS9100D certified ISO 9001 quality management logo

AS9100 quality management

The highest standard for quality management in coating operations, ensuring our processes meet the most demanding traceability requirements.

ITAR Registered certification badge

ITAR defense manufacturing compliance

Authorized to handle controlled defense articles and technical data with proper security protocols.

ISO 9001:2015 certification logo

ISO 9001 quality systems certification

Demonstrates our commitment to consistent quality and continuous improvement across all operations.

Process

Our Aerospace Cerakote Coating Process

Five documented stages from receiving inspection to final shipment.

Receiving & Specification Review

Parts are inspected, photographed, and logged against your PO. Specs verified before any work begins.

Surface Preparation & Masking

Media blasting to specified profile. Masking protects critical surfaces, threads, and datum features. Ultrasonic cleaning removes embedded contaminants.

Application, Cure & Inspection

Ceramic coating applied in controlled layers at 0.5-2 mil thickness. Parts cured at specified temperature. Post-cure inspection includes thickness, adhesion, color verification, and visual examination. Certificate of conformance with full traceability accompanies every shipment.

Aerospace

Components We Coat for Aerospace

Chemical pre-treatment for oil and gas

Why Cerakote for Oil and Gas Weight Savings

Thin-film protection for demanding environments

Visual inspection magnification for medical devices

Why Cerakote for Medical Weight Reduction

Thin-film protection for precision instruments

Ultrasonic cleaning for maritime components

Why Cerakote for Maritime Weight Reduction

Thin-film saltwater protection at reduced mass

Multi-part coating setup for industrial OEM

Why Cerakote for Industrial Weight Reduction

Thin-film protection that preserves design tolerances

Results

What matters most

The performance data that matters for your operation

Loading parts into walk-in curing oven at ColoradoKote
Durability

3,000 Hours Salt Spray Resistance

ASTM B117 verified. Molecular-level corrosion barrier protects steel, aluminum, titanium, and exotic alloys. Better wear resistance translates to longer part life and fewer refurbishment cycles, reducing total cost of ownership.

Parts inspection before Cerakote coating application
Compliance

Full AS9100 Documentation

Certificate of Conformance with every shipment. Material batch numbers, application parameters, cure temperatures, thickness measurements, adhesion test results, and color verification data. First Article Inspection (AS9102) available.

Compressed air cleaning parts before Cerakote application
Performance

9H Hardness, 4,000 Abrasion Cycles

ASTM D3363 pencil hardness and ASTM D4060 Taber abrasion verified. Impact strength: 160/160 in-lbs per ASTM D2794. Flammability tested per Cerakote third-party lab reports. Durability comes from a combination of pencil hardness, abrasion resistance, and adhesion.

Cross hatch adhesion test on Cerakote at ColoradoKote
Reliability

Delta E ≤1.5 Across Production Runs

Spectrophotometer-verified color consistency on every batch. 200+ standard colors including Federal Standard 595. Premium tactile feel and color consistency support brand differentiation and a better passenger experience. Eliminates the 8-12% rejection rates common in anodized cabin interior programs.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

How does Cerakote compare to traditional industrial coatings on wear surfaces?

Cerakote delivers 9H pencil hardness and 4,000 cycles per mil abrasion resistance, significantly outperforming conventional epoxy and urethane coatings on high-wear surfaces. Impact resistance of 160/160 inch-pounds means the coating withstands mechanical shock without chipping or delamination. At 0.5 to 2 mils film build, Cerakote protects wear surfaces while preserving the tight clearances industrial equipment demands.

Can polymer coating protect medical device components that flex during use?

Yes. Medical instruments with articulating joints, flexible shafts, and spring mechanisms need coatings that move with the component without cracking. Polymer coating provides chemical resistance for autoclave sterilization and hospital disinfectants while maintaining flexibility through thousands of use cycles. For instruments requiring both flexibility and surface hardness on specific areas, we combine polymer coating on flex zones with Cerakote on rigid surfaces for optimized performance across the entire device.

Can ColoradoKote passivate and then Cerakote 3D-printed stainless steel components?

Yes, and this is one of our most valuable additive manufacturing workflows. Passivation first cleans and protects the stainless substrate, then Cerakote adds 3,000 hours of salt spray resistance (ASTM B117) at just 0.5-2 mils. For AM parts, the thin Cerakote layer preserves fine features and tolerances that thicker coatings like powder coat (4-6 mils) would compromise. Few coating shops offer this passivation-to-Cerakote stack under one roof.

Can ultrasonic cleaning remove paraffin and scale from oil and gas flow components?

Yes. Paraffin wax deposits and mineral scale accumulate in flow passages, choke components, and valve internals, restricting flow and preventing coating adhesion. Ultrasonic cavitation combined with heated cleaning solutions dissolves paraffin while mechanically breaking down mineral scale deposits. For components with complex internal flow paths, ultrasonic cleaning is often the only effective method to achieve the substrate cleanliness required for Cerakote adhesion in recoating operations.

How does Cerakote protect agricultural equipment from corrosion in field conditions?

Agricultural equipment operates in perpetually corrosive conditions: soil moisture, chemical fertilizers, herbicide overspray, and rain exposure. Cerakote's 3,000-hour salt spray performance creates a molecular barrier against all of these corrosion vectors simultaneously. Our sandblasting service removes existing rust and failed coatings before Cerakote application, and our chemical conversion and passivation capabilities address aluminum and stainless steel components in the same facility.

Start Your Aerospace Coating Project

Send us your parts list, specifications, and timeline. We respond within 24 hours with a technical approach and firm pricing.