Aerospace

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Challenges

Aerospace Coating Challenges

The environments aerospace components face demand coating performance that traditional finishes cannot deliver.

Abrasion and Wear Protection

Wear Protection That Keeps Equipment in Service

Surface wear shortens component life and drives unplanned maintenance. Ceramic coating delivers 9H hardness with 160/160 in-lbs impact strength (ASTM verified).

Corrosion Protection

Corrosion-Resistant Cerakote® Coating

3,000 hours of ASTM B117 salt spray resistance. Molecular-level protection for aerospace, defense, and industrial components.

Aesthetic Finishing

Cerakote® Color Consistency & Aesthetic Finishing

Delta E ≤1.5 color precision across production runs. 200+ standard colors. Spectrophotometer-verified on every batch.

Weight Reduction

Weight Reduction Without Sacrificing Protection

Thick coatings add weight that undermines lightweighting efforts. Ceramic coating at 0.5-2 mils delivers full protection with 200-400g savings per part versus powder coating.

Solutions

How We Solve Aerospace Coating Challenges

ColoradoKote is not a general coater that happens to do aerospace work. Cerakote® ceramic coating is our entire business.

Every process, every piece of equipment, and every quality system is built for this. We hold AS9100, ISO 9001, ITAR, and Cerakote® Advanced Certified credentials, a stack fewer than 5% of coating applicators can match.

ColoradoKote consolidates chemical conversion, passivation, and Cerakote under one roof: Machine shop → ColoradoKote → Assembly. Fewer vendors, faster turnaround, single point of accountability.

Why Dedicated Cerakote® Beats Multi-Service Shops

Multi-service shops run Cerakote on shared equipment alongside anodizing, plating, and powder coating. Shared lines create cross-contamination risk, and operators split focus across different chemistries. ColoradoKote's equipment, training, and quality system are built around ceramic coating exclusively.

Certified

Certifications behind every coating

We hold the credentials your industry demands. Every coating we apply meets or exceeds the standards that keep your components performing.

AS9100D certified ISO 9001 quality management logo

AS9100 quality management

The highest standard for quality management in coating operations, ensuring our processes meet the most demanding traceability requirements.

ITAR Registered certification badge

ITAR defense manufacturing compliance

Authorized to handle controlled defense articles and technical data with proper security protocols.

ISO 9001:2015 certification logo

ISO 9001 quality systems certification

Demonstrates our commitment to consistent quality and continuous improvement across all operations.

Process

Our Aerospace Cerakote® Coating Process

Five documented stages from receiving inspection to final shipment.

Receiving & Specification Review

Parts are inspected, photographed, and logged against your PO. Specs verified before any work begins.

Surface Preparation & Masking

Media blasting to specified profile. Masking protects critical surfaces, threads, and datum features. Ultrasonic cleaning removes embedded contaminants.

Application, Cure & Inspection

Ceramic coating applied in controlled layers at 0.5-2 mil thickness. Parts cured at specified temperature. Post-cure inspection includes thickness, adhesion, color verification, and visual examination. Certificate of conformance with full traceability accompanies every shipment.

Aerospace

Components We Coat for Aerospace

Chemical pre-treatment for oil and gas

Why Cerakote for Oil and Gas Weight Savings

Thin-film protection for demanding environments

Visual inspection magnification for medical devices

Why Cerakote for Medical Weight Reduction

Thin-film protection for precision instruments

Ultrasonic cleaning for maritime components

Why Cerakote for Maritime Weight Reduction

Thin-film saltwater protection at reduced mass

Multi-part coating setup for industrial OEM

Why Cerakote for Industrial Weight Reduction

Thin-film protection that preserves design tolerances

Results

What matters most

The performance data that matters for your operation

Loading parts into walk-in curing oven at ColoradoKote
Durability

3,000 Hours Salt Spray Resistance

ASTM B117 verified. Molecular-level corrosion barrier protects steel, aluminum, titanium, and exotic alloys. Better wear resistance translates to longer part life and fewer refurbishment cycles, reducing total cost of ownership.

Parts inspection before Cerakote coating application
Compliance

Full AS9100 Documentation

Certificate of Conformance with every shipment. Material batch numbers, application parameters, cure temperatures, thickness measurements, adhesion test results, and color verification data. First Article Inspection (AS9102) available.

Compressed air cleaning parts before Cerakote application
Performance

9H Hardness, 4,000 Abrasion Cycles

ASTM D3363 pencil hardness and ASTM D4060 Taber abrasion verified. Impact strength: 160/160 in-lbs per ASTM D2794. Flammability tested per Cerakote® third-party lab reports. Durability comes from a combination of pencil hardness, abrasion resistance, and adhesion.

Cross hatch adhesion test on Cerakote at ColoradoKote
Reliability

Delta E ≤1.5 Across Production Runs

Spectrophotometer-verified color consistency on every batch. 200+ standard colors including Federal Standard 595. Premium tactile feel and color consistency support brand differentiation and a better passenger experience. Eliminates the 8-12% rejection rates common in anodized cabin interior programs.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

Is Cerakote environmentally compliant?

Cerakote is VOC-exempt in all 50 states and contains no hexavalent chromium, cadmium, or other REACH-restricted substances. It eliminates the hazardous waste streams associated with chrome plating, cadmium plating, and anodizing chemistry. Cerakote flammability is third-party tested per Cerakote lab reports. For manufacturers under environmental compliance pressure to move away from legacy coating processes, Cerakote provides a cleaner alternative with superior performance.

What blast preparation does ColoradoKote use for oil and gas components?

Oil and gas components operating in corrosive, high-pressure, and abrasive environments receive SSPC-SP 10 near-white blast at 80-100 PSI. We achieve consistent 2-4 mil anchor profiles on downhole tool steel, valve alloys, and flow-path components. Proper blast preparation is especially critical for oil and gas because field failure of a coating in a corrosive downhole environment is not just a maintenance issue, it is a safety and production loss issue.

Can ColoradoKote color-match medical device housings to brand specifications?

Yes. Medical device OEMs often require precise brand color matching on instrument handles, device housings, and equipment panels. Our spectrophotometer-verified matching to Delta E 1.5 ensures your devices maintain consistent brand identity across production lots and reorders. Cerakote's durability through sterilization and clinical use preserves brand appearance far longer than paint or pad printing alternatives.

Can you coat parts with threaded holes or tight tolerances?

Yes. We mask threaded holes, bearing surfaces, sealing faces, and critical datum features before coating to preserve your specified dimensions. At 0.5-2 mils thickness, Cerakote adds minimal material to non-masked surfaces, maintaining tolerances that powder coating at 4-6 mils cannot achieve. Masking plans are documented as part of our AS9100 process controls and reviewed against your engineering drawings before production begins. Complex masking requirements are addressed during the quoting process.

What is the complete surface preparation stack ColoradoKote recommends?

For maximum coating adhesion and longevity, our recommended full preparation stack is: ultrasonic cleaning to remove all chemical and organic contaminants, followed by sandblasting to SSPC-SP 10 with 2-4 mil anchor profile, followed by chemical conversion or passivation where applicable for the substrate material, then Cerakote application. Each step addresses a specific adhesion requirement. Skipping any step reduces the final coating performance. This full stack is what delivers salt spray resistance exceeding 3,000 hours consistently.

Start Your Aerospace Coating Project

Send us your parts list, specifications, and timeline. We respond within 24 hours with a technical approach and firm pricing.