Corrosion Resistance for Defense

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Customer specification review for defense coating
Reality

Corrosion Is the Silent Threat to Defense Equipment

Salt, chemicals, and storage degrade mission readiness

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for Defense Corrosion Protection

Mil-spec performance with decontamination survivability

4,000+ Hours Salt Spray Resistance

ASTM B117 verified. Outperforms phosphate, parkerizing, and standard mil-spec paint systems by 4x to 10x in corrosion protection on all defense substrates.

Chemical Decontamination Resistant

Maintains adhesion and barrier integrity through CBRN decontamination protocols. Equipment stays protected after decon procedures that destroy conventional finishes.

Multi-Environment Protection

Single coating system performs in desert, maritime, tropical, and arctic environments. Eliminates theater-specific coating requirements that complicate logistics.

Full ITAR/AS9100 Documentation

Chain-of-custody traceability, material certifications, and test data on every Certificate of Conformance. Meets defense procurement documentation requirements.

Specs

Defense Corrosion Specifications

Process

How We Protect Defense Equipment

ITAR-controlled corrosion protection with full traceability

One

ITAR-Controlled Receiving & Review

Equipment received under ITAR protocols. Mil-spec corrosion requirements verified. Operating environment and chemical exposure conditions documented for coating selection.

Sandblasting close-up
Two

Surface Preparation & Application

Media blasting to specified profile. Cerakote applied at mil-spec thickness with full coverage verification on complex defense geometries and assemblies.

Spray application close-up
Three

Verification & Documentation

Post-cure adhesion and thickness testing. Certificate of Conformance with ITAR-controlled material traceability, test data, and lot documentation for defense program compliance.

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Evidence

Verified Defense Corrosion Performance

Corrosion and chemical resistance verified through ASTM B117 and chemical exposure testing under controlled conditions. Performance data supports mil-spec evaluation requirements.

Decon survivability tested

Cerakote maintains coating integrity through repeated chemical decontamination cycles, providing ongoing corrosion protection when conventional finishes have been stripped away.

4,000+

Hours salt spray resistance

Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Protect Defense Equipment From Corrosion

Request an ITAR-compliant corrosion protection quote. We respond within 24 hours with approach and pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

Can ultrasonic cleaning remove paraffin and scale from oil and gas flow components?

Yes. Paraffin wax deposits and mineral scale accumulate in flow passages, choke components, and valve internals, restricting flow and preventing coating adhesion. Ultrasonic cavitation combined with heated cleaning solutions dissolves paraffin while mechanically breaking down mineral scale deposits. For components with complex internal flow paths, ultrasonic cleaning is often the only effective method to achieve the substrate cleanliness required for Cerakote adhesion in recoating operations.

Can you match custom colors for racing and performance vehicles?

Yes. Performance and racing applications frequently require custom team colors, sponsor colors, and distinctive finishes. We match any target color to Delta E 1.5 using spectrophotometer verification. Cerakote's thin-film application at 0.5-2 mils adds minimal weight while providing color durability that survives heat, vibration, chemical exposure, and track debris that would damage conventional paint. Custom color formulations are retained for reorder consistency across race seasons.

Does Cerakote on AM medical parts resist repeated chemical sterilization?

Yes. Beyond autoclave steam cycles, medical devices face chemical sterilization with glutaraldehyde, peracetic acid, hydrogen peroxide, and enzymatic cleaning solutions. Cerakote's ceramic-polymer matrix resists this chemical exposure without softening, delamination, or color shift. For AM parts with their inherent surface porosity, the sealed Cerakote barrier also prevents sterilization chemicals from penetrating into the substrate, which would create contamination concerns on subsequent patient contact.

How does Cerakote protect 3D-printed parts from corrosion?

Additive manufactured parts, particularly metal AM in stainless steel and titanium, benefit from Cerakote's 3,000-hour salt spray protection to address the surface porosity and roughness inherent in as-printed parts. Our passivation and chemical conversion pre-treatments seal the substrate before Cerakote application, creating a comprehensive corrosion barrier. This makes AM parts viable for end-use applications in corrosive environments rather than just prototyping.

Can Cerakote protect AM automotive parts from engine bay heat and chemicals?

Yes. Engine bay components face operating temperatures, oil exposure, coolant contact, and road salt that would rapidly degrade raw AM surfaces. Cerakote H-Series provides chemical resistance and temperature stability for under-hood AM parts, while V-Series extends protection to exhaust-temperature applications up to 2,000 degrees F. Our 40-60 PSI blasting prepares AM surfaces without distorting the thin walls and complex geometries that make additive manufacturing valuable for automotive performance applications.