Weight Reduction for Industrial OEM

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Multi-part coating setup for industrial OEM
Cerakote spray application wide angle at ColoradoKote
Reality

The Weight Problem in Industrial Equipment

Where coating mass impacts equipment performance

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for Industrial Weight Reduction

Thin-film protection that preserves design tolerances

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200-400g savings per component

Cerakote at 0.5-2 mils replaces powder coating at 3-5 mils, removing measurable coating weight from each component. Across multi-component assemblies with dozens of coated parts, the cumulative savings reduce total equipment weight and improve handling characteristics.

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Tolerance preservation on precision fits

A 1 mil application adds only 0.001 inches per side, maintaining bearing fits, thread class tolerances, and mating surface specifications. Pump housings, valve bodies, and hydraulic fittings coat to dimension without post-coating machining or thread chasing.

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ISO 9001 documented quality

Every coating parameter is documented under ISO 9001:2015 quality controls. Certificate of Conformance includes DFT measurements, material batch numbers, and inspection results. Weight data is recorded for production lots requiring documented mass verification.

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Multi-substrate single-vendor convenience

Cerakote bonds to aluminum, steel, stainless steel, and titanium. Mixed-material assemblies coat under a single work order with consistent thickness and weight documentation across all substrates. One vendor replaces the multiple coating suppliers that thick-film processes require.

Specs

Weight Reduction Specs for Industrial OEM

Cerakote coating application low angle at ColoradoKote
Process

How We Deliver Weight Reduction for OEM Parts

Controlled thin-film application with full lot traceability

One

Substrate Evaluation and Surface Preparation

Components are assessed for substrate composition and dimensional requirements. Ultrasonic cleaning removes production oils and cutting fluids. Tailored media blasting creates the surface profile for maximum adhesion. Masking protects threaded holes, bearing journals, mating surfaces, and datum features where zero buildup is required.

Masking preparation
Two

Thin-Film Coating Application

Cerakote is applied via calibrated HVLP equipment targeting 0.5-2 mils. In-process DFT measurements confirm thickness at multiple points per part, ensuring uniform coverage without excess buildup on precision surfaces. The same formulation bonds to aluminum, steel, and stainless steel without separate processes.

First coat application
Three

Inspection and Weight Documentation

Multi-point final inspection verifies coating thickness, adhesion per ASTM D3359, and visual appearance. Pre- and post-coating weight measurements are recorded when required by your engineering specifications. Certificate of Conformance documents all measurements under ISO 9001 quality controls.

Coating thickness verification
Evidence

Verified Weight Savings for Industrial OEM

Weight reduction performance is verified through gravimetric analysis and DFT measurement on production lots. ISO 9001 documentation captures coating thickness and weight data for your quality records and engineering verification.

200-400g savings per part vs powder coating

At 0.5-2 mils versus 3-5 mils, each component carries a fraction of the coating weight while retaining 4,000+ hours salt spray resistance and chip resistance 2-3x superior to powder coating. For OEM production runs, consistent thin-film application maintains weight targets across every lot.

200-400g

Weight savings vs powder coating

Cerakote color consistency array at ColoradoKote
Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Reduce Your Equipment Coating Weight

Send part details for a weight analysis. We respond within 24 hours with approach and pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

What turnaround options does ColoradoKote offer for automotive stainless passivation?

We offer 14-day standard turnaround for passivation, with 7-day and 3-day expedited options for build deadlines and race season prep. For automotive projects using both stainless and aluminum components, we can passivate the stainless, apply chemical conversion coating to the aluminum, and Cerakote everything in a single facility. This single-source approach saves time and ensures finish consistency across mixed-material builds.

Can Cerakote post-processing make AM medical device housings suitable for clinical environments?

Yes. Raw AM surfaces harbor bacteria in their inherent porosity and texture, making them unsuitable for clinical settings. Cerakote seals surface porosity and reduces roughness from Ra 8-15 micrometers to below 3 micrometers, creating a smooth, cleanable surface compatible with hospital disinfectants and autoclave sterilization. The sealed surface prevents microbial adhesion while the coating withstands thousands of cleaning cycles without degradation. This transforms AM builds into clinical-grade components.

Is Cerakote biocompatible for medical applications?

Select Cerakote formulations have been tested for biocompatibility per ISO 10993 standards. ColoradoKote works with medical device manufacturers to identify the appropriate coating series based on contact duration and tissue interaction requirements. Our quality system documents the specific formulation, lot number, and application parameters for every medical device order to support your regulatory file.

Can ultrasonic cleaning reach contaminants inside automotive turbo and intake components?

Yes. Turbocharger housings, intake manifolds, and intercooler cores have complex internal passages that accumulate oil residue, carbon deposits, and coolant contamination. Ultrasonic cavitation reaches every internal surface, providing cleaning action inside passages, fins, and chambers that external methods cannot access. For high-performance components being Cerakote coated for thermal management and corrosion protection, verified internal cleanliness prevents outgassing defects during coating cure and ensures adhesion on all coated surfaces.

How does color coding help with maritime equipment identification?

Maritime equipment uses color coding for safety systems, navigation hardware, and equipment identification in environments where visibility and quick identification are critical. Cerakote maintains color integrity through continuous salt spray exposure, UV, and marine chemical contact that strips conventional marine paint within seasons. Spectrophotometer-verified color matching to Delta E 1.5 ensures your maritime color coding remains reliable and identifiable in the marine environment.