Corrosion Resistance for Industrial

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Multi-part coating setup for industrial OEM
Reality

Industrial Corrosion Drives Downtime and Replacement

Moisture, chemicals, and process fluids attack unprotected equipment

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for Industrial Corrosion

Production-volume protection for OEM components

4,000+ Hours Salt Spray Resistance

ASTM B117 verified across steel, aluminum, stainless, and cast iron substrates. Outperforms industrial paint and powder coating in corrosion protection by a factor of 4-10x.

Chemical & Process Fluid Resistance

Resists industrial solvents, cleaning agents, hydraulic fluids, and process chemicals that degrade conventional paint and powder coating systems.

Multi-Substrate Consistency

One coating system protects all industrial metals with identical performance. Simplifies coating specifications for multi-material OEM assemblies.

Production Volume Capability

ISO 9001 quality system supports recurring production runs with documented consistency. Lot traceability and process documentation for OEM quality requirements.

Specs

Industrial Corrosion Specifications

Process

How We Protect Industrial Components

ISO 9001 documented corrosion protection for production volumes

One

Substrate Assessment & Planning

Material identification and corrosion exposure conditions documented. Preparation protocol and Cerakote formulation selected for operating environment requirements.

Precise masking application
Two

Surface Preparation & Application

Media blasting to specified profile. Ultrasonic cleaning removes industrial contaminants. Cerakote applied at 0.5-2 mils with in-process thickness verification.

Second coat application
Three

Cure, Test & Document

Oven-cured per specification. Adhesion and thickness testing. Certificate of Conformance with material traceability and test data for ISO 9001 documentation requirements.

Cured finish inspection
Evidence

Verified Industrial Corrosion Data

Corrosion resistance verified through ASTM B117 salt spray testing on industrial substrates. Performance data supports engineering evaluation for equipment protection programs.

4,000+

Hours salt spray resistance

Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Protect Your Industrial Equipment

Send your part details and operating environment. We respond within 24 hours with corrosion protection approach and pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

How does Cerakote's salt spray performance benefit marine components?

Marine components face the most aggressive natural corrosion environment: constant salt water contact, salt spray atmosphere, and UV exposure. Cerakote's 3,000-hour ASTM B117 salt spray rating provides the highest thin-film corrosion protection available for marine hardware. Our chemical conversion coating for aluminum and passivation for stainless steel substrates provide additional protection layers before Cerakote application, creating a comprehensive marine corrosion defense system.

Does Cerakote seal the porosity in AM parts?

Yes. Raw AM parts, particularly polymer SLS and MJF builds, have surface and near-surface porosity that allows moisture and chemical ingress. Cerakote fills and seals these pores during application, creating a continuous barrier layer at 0.5-2 mils thickness. This sealing effect provides corrosion protection exceeding 3,000 hours salt spray on metal AM parts and chemical resistance on polymer AM parts that raw printed surfaces cannot achieve.

Can ColoradoKote maintain color consistency across multi-year programs?

Yes. Our spectrophotometer-verified color matching creates a documented color standard for your program that we reference on every production run. Delta E within 1.5 ensures parts coated today match parts coated months or years from now. This level of consistency matters for aircraft cabin interiors, branded equipment, and any application where batch-to-batch color variation is unacceptable.

How does the chem conversion plus Cerakote stack maximize adhesion under abrasive service?

Chemical conversion coating creates a chemically bonded interlayer between the substrate and Cerakote. Under abrasive service, this interlayer prevents the delamination that occurs when coatings are applied directly to bare metal. The result is that even when the surface layer of Cerakote wears under sustained abrasion, the remaining coating stays bonded rather than peeling away in sheets. ColoradoKote runs both processes in-house under one quality system, ensuring the interlayer is applied to a freshly prepared surface without contamination.

Can ColoradoKote match custom colors for oilfield equipment across multi-year programs?

Yes. Oil and gas equipment programs often span years, with replacement and expansion parts ordered long after the original batch. We retain the spectrophotometer data, formulation records, and Delta E measurements from every order so your custom color is exactly repeatable. Parts produced two years apart are verified to Delta E 1.5 against the original standard, ensuring consistent visual identification across your entire installed equipment base.