Corrosion Resistance for Oil & Gas
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
Corrosion Is the Primary Failure Mode in Oil & Gas
H2S, brine, and chemicals attack from all directions
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Oil & Gas Corrosion
Chemical resistance meets production-volume consistency
4,000+ Hours Salt Spray Resistance
ASTM B117 verified. Molecular barrier blocks H2S, brine, and atmospheric corrosion on downhole tools, valves, and surface equipment.
Chemical Barrier Protection
Resists drilling fluids, completion chemicals, H2S, CO2, and produced water. Maintains barrier integrity under the chemical exposures that strip conventional coatings.
Thin-Film Precision
0.5-2 mil application maintains critical dimensions on valves, tool joints, and precision-machined components. No post-coating dimensional rework required.
Documented Quality
ISO 9001 certified process with full lot traceability. Material certifications, test data, and Certificate of Conformance for equipment quality records.
Oil & Gas Corrosion Specifications
How We Protect Oil & Gas Equipment
Chemical exposure assessment drives coating selection and application
Equipment Assessment & Chemical Profile
Operating environment, chemical exposure, and temperature conditions documented. Cerakote formulation selected for optimal resistance to specific corrosive media.
Surface Preparation & Application
Media blasting to specified profile. Drilling fluids and preservatives removed. Cerakote applied at 0.5-2 mils with full coverage verification on complex equipment geometries.
Cure & Verification
Oven-cured per specification. Adhesion and thickness testing. Certificate of Conformance with material traceability and lot documentation for equipment records.
Verified Oil & Gas Corrosion Data
Corrosion and chemical resistance verified through ASTM B117 salt spray and chemical immersion testing. Results support engineering evaluation for equipment protection decisions.
Hours salt spray resistance
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Protect Your Equipment From Corrosion
Send your equipment specs and operating conditions. We respond within 24 hours with corrosion protection approach and pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
AS9100:2015 is the aerospace industry's quality management standard, requiring documented processes, lot traceability, corrective action protocols, and continuous improvement systems. ColoradoKote holds AS9100 alongside ISO 9001, ITAR registration, and Cerakote Advanced Applicator certification. This complete stack means your procurement team can qualify one vendor for ceramic coating, chemical conversion, and passivation instead of managing multiple suppliers.
Yes. SLS and MJF polymer parts have surface and near-surface porosity that allows moisture, chemicals, and gases to penetrate the build. Polymer coating fills and seals these pores, creating a continuous barrier that prevents environmental ingress. This sealing is especially valuable for AM parts used in chemical, food processing, or fluid handling applications where porosity-driven contamination absorption is unacceptable. The flexible coating also accommodates any slight deflection of thin-wall AM geometries under load.
Hydraulic cylinder rods and housings on farm equipment face soil abrasion, moisture, and chemical exposure that cause conventional coatings to fail within a season. Cerakote's 9H hardness protects cylinder rod surfaces from scoring, while the 3,000-hour salt spray barrier prevents corrosion on housings exposed to moisture and fertilizer chemicals. The 0.5 to 2 mil film build preserves seal clearances and rod tolerances that thicker coatings would compromise.
Additive manufacturing eliminates tooling costs and minimum order quantities for industrial replacement parts, but raw AM surfaces do not meet production standards. ColoradoKote's post-processing transforms AM builds into production-quality finished parts at a fraction of the lead time and cost of traditional manufacturing plus finishing. The combined AM-plus-Cerakote approach is particularly cost-effective for low-volume industrial parts, obsolete components, and custom geometries where traditional manufacturing tooling cannot be justified.
At 0.5 to 2 mils, Cerakote adds minimal dimensional change to coated surfaces, preserving press fits, bearing clearances, thread engagement, and mating surface tolerances. Powder coat at 4 to 6 mils often requires masking critical surfaces or post-coat machining to restore dimensions. Cerakote eliminates this added cost and complexity while still providing full corrosion and wear protection across the entire part surface.