Corrosion Protection for Industrial OEM

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Multi-part coating setup for industrial OEM
Cerakote spray application wide angle at ColoradoKote
Reality

The Corrosion Problem in Industrial OEM

Where downtime costs thousands per hour

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for Industrial Corrosion Protection

Outlasts powder coating by two to three times

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Extended corrosion resistance

4,000+ hours salt spray resistance (ASTM B117) versus 1,000 to 2,000 hours for powder coating. Industrial components stay protected through years of chemical exposure, moisture contact, and wash-down cycles. Cerakote also eliminates the hazardous waste concerns associated with chrome plating.

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Tolerance preservation at 0.5-2 mils

Thin-film application maintains tight clearances on precision assemblies. Threaded fasteners remain functional, bearing fits hold specification, and mating surfaces require no post-coating modification. Powder coating at 3-5 mils distorts these critical dimensions on industrial equipment.

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ISO 9001 documented quality

Every coating parameter is documented under ISO 9001:2015 quality controls. Certificate of Conformance includes material batch numbers, application data, cure records, and inspection measurements. Documentation supports customer audit requirements and warranty traceability.

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One coating for all industrial substrates

Cerakote bonds to aluminum, steel, stainless steel, and titanium without requiring separate processes or vendors. Consolidate multi-vendor procurement into one partner with one quality system. Color consistency at Delta E ≤1 eliminates visible variation between components made from different metals.

Specs

Corrosion Protection Specs for Industrial OEM

Cerakote coating application low angle at ColoradoKote
Process

How We Deliver Corrosion Protection for Industrial

ISO 9001 quality controls from intake through final inspection and shipment

One

Industrial Surface Preparation

Components are cleaned via ultrasonic bath and degreased to remove oils, cutting fluids, and manufacturing contaminants. Tailored media blasting creates the surface profile required for maximum corrosion barrier adhesion. Masking protects threaded holes, bearing journals, O-ring grooves, and mating surfaces where zero buildup is required.

Masking preparation
Two

Corrosion Barrier Coating Application

Cerakote is applied via calibrated HVLP spray equipment at 0.5-2 mil thickness, building a continuous barrier against chemical and moisture exposure. The same formulation bonds to aluminum, steel, and stainless steel, eliminating the need for substrate-specific processes. In-process DFT measurements confirm thickness compliance.

First coat application
Three

Quality Inspection and Documentation

Multi-point final inspection verifies coating thickness, adhesion per ASTM D3359, color consistency, and visual appearance. Certificate of Conformance documents all measurements, material batch numbers, and process parameters. ISO 9001 quality records provide full traceability for customer audits.

Coating thickness verification
Evidence

Proven Corrosion Protection for Industrial OEM

Corrosion protection performance is verified through standardized ASTM testing under ISO 9001 quality controls. Every production batch is documented, and results are included on your Certificate of Conformance with full lot traceability for audit purposes.

4,000+ hours salt spray resistance

Validated against ASTM B117, the industry standard for evaluating corrosion protection in aggressive environments. For industrial OEMs, this translates to years of protection on equipment exposed to chemicals, moisture, and wash-down conditions. Customers can specify additional chemical resistance testing per ASTM D1308.

4,000+

Hours salt spray resistance (ASTM B117)

Cerakote color consistency array at ColoradoKote
Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Protect Your Industrial Equipment

Send part details for a corrosion protection RFP. We respond within 24 hours with pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

How does chemical conversion coating support lightweight aluminum designs?

Chemical conversion coating adds less than 1 micron of thickness and virtually zero measurable weight to aluminum components. This makes it the ideal corrosion treatment when weight reduction is a design driver. Compare this to anodizing (0.5-3 mils) or powder coating (4-6 mils), both of which add meaningful weight on high-volume or large-surface-area parts. Even with a Cerakote topcoat at 0.5-2 mils, total buildup stays minimal.

Can ColoradoKote color-match medical device housings to brand specifications?

Yes. Medical device OEMs often require precise brand color matching on instrument handles, device housings, and equipment panels. Our spectrophotometer-verified matching to Delta E 1.5 ensures your devices maintain consistent brand identity across production lots and reorders. Cerakote's durability through sterilization and clinical use preserves brand appearance far longer than paint or pad printing alternatives.

How does blasting prepare maritime components for corrosion resistance?

Maritime hardware faces continuous salt exposure, making blast preparation especially critical. We blast marine components to SSPC-SP 10 near-white cleanliness, removing all chloride contamination, oxidation, and prior coating residue. The 2-4 mil anchor profile provides maximum adhesion surface for Cerakote, which then delivers salt spray resistance exceeding 3,000 hours. For marine applications, we recommend blast preparation followed by chromate-free conversion coating and Cerakote for the most durable corrosion protection stack.

Why choose passivation over heavier corrosion treatments when weight is a concern?

Passivation is the lightest corrosion treatment available for stainless steel because it adds zero thickness and zero weight. It works by optimizing the material's own passive layer rather than adding a coating. For applications where additional protection beyond passivation is needed without bulk, the passivation plus Cerakote stack at 0.5-2 mils provides 3,000 hours of salt spray resistance, roughly one-third the thickness and weight of a powder coat system at 4-6 mils.

Can ColoradoKote maintain color consistency across multi-year programs?

Yes. Our spectrophotometer-verified color matching creates a documented color standard for your program that we reference on every production run. Delta E within 1.5 ensures parts coated today match parts coated months or years from now. This level of consistency matters for aircraft cabin interiors, branded equipment, and any application where batch-to-batch color variation is unacceptable.