Corrosion Protection for Industrial OEM

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Multi-part coating setup for industrial OEM
Reality

The Corrosion Problem in Industrial OEM

Where downtime costs thousands per hour

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for Industrial Corrosion Protection

Outlasts powder coating by two to three times

Extended corrosion resistance

4,000+ hours salt spray resistance (ASTM B117) versus 1,000 to 2,000 hours for powder coating. Industrial components stay protected through years of chemical exposure, moisture contact, and wash-down cycles. Cerakote also eliminates the hazardous waste concerns associated with chrome plating.

Tolerance preservation at 0.5-2 mils

Thin-film application maintains tight clearances on precision assemblies. Threaded fasteners remain functional, bearing fits hold specification, and mating surfaces require no post-coating modification. Powder coating at 3-5 mils distorts these critical dimensions on industrial equipment.

ISO 9001 documented quality

Every coating parameter is documented under ISO 9001:2015 quality controls. Certificate of Conformance includes material batch numbers, application data, cure records, and inspection measurements. Documentation supports customer audit requirements and warranty traceability.

One coating for all industrial substrates

Cerakote bonds to aluminum, steel, stainless steel, and titanium without requiring separate processes or vendors. Consolidate multi-vendor procurement into one partner with one quality system. Color consistency at Delta E ≤1 eliminates visible variation between components made from different metals.

Specs

Corrosion Protection Specs for Industrial OEM

Process

How We Deliver Corrosion Protection for Industrial

ISO 9001 quality controls from intake through final inspection and shipment

One

Industrial Surface Preparation

Components are cleaned via ultrasonic bath and degreased to remove oils, cutting fluids, and manufacturing contaminants. Tailored media blasting creates the surface profile required for maximum corrosion barrier adhesion. Masking protects threaded holes, bearing journals, O-ring grooves, and mating surfaces where zero buildup is required.

Masking preparation
Two

Corrosion Barrier Coating Application

Cerakote is applied via calibrated HVLP spray equipment at 0.5-2 mil thickness, building a continuous barrier against chemical and moisture exposure. The same formulation bonds to aluminum, steel, and stainless steel, eliminating the need for substrate-specific processes. In-process DFT measurements confirm thickness compliance.

First coat application
Three

Quality Inspection and Documentation

Multi-point final inspection verifies coating thickness, adhesion per ASTM D3359, color consistency, and visual appearance. Certificate of Conformance documents all measurements, material batch numbers, and process parameters. ISO 9001 quality records provide full traceability for customer audits.

Coating thickness verification
Evidence

Proven Corrosion Protection for Industrial OEM

Corrosion protection performance is verified through standardized ASTM testing under ISO 9001 quality controls. Every production batch is documented, and results are included on your Certificate of Conformance with full lot traceability for audit purposes.

4,000+ hours salt spray resistance

Validated against ASTM B117, the industry standard for evaluating corrosion protection in aggressive environments. For industrial OEMs, this translates to years of protection on equipment exposed to chemicals, moisture, and wash-down conditions. Customers can specify additional chemical resistance testing per ASTM D1308.

4,000+

Hours salt spray resistance (ASTM B117)

Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Protect Your Industrial Equipment

Send part details for a corrosion protection RFP. We respond within 24 hours with pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

Does AM post-processing affect part dimensions?

Cerakote adds 0.5-2 mils (12.7-50.8 microns) per coated surface. This is documented and predictable, so your design team can account for coating thickness in the AM build file. For features requiring zero buildup, such as mating surfaces, bearing bores, and threaded interfaces, we apply precision masking before coating. Low-pressure blasting at 40-60 PSI removes material peaks without measurable dimensional reduction on properly designed AM geometries.

How does Cerakote enhance the appearance of automotive performance builds?

Cerakote delivers show-quality finishes in over 200 colors with flat, satin, and gloss options that elevate engine bays, brake calipers, suspension components, and custom fabrication. Our Delta E 1.5 color matching can replicate any automotive paint code, Pantone reference, or custom color for seamless integration with your build. The 9H hardness ensures the finish looks as good after a season of use as it did the day it was installed.

What turnaround does ColoradoKote offer for medical device aluminum coating?

We offer 14-day standard turnaround for chemical conversion coating on medical device aluminum, with 7-day and 3-day expedited options for urgent production needs. Over 20,000 parts processed with zero quality issues means your medical production schedule stays on track. Full lot traceability and documentation are included with every order.

How does Cerakote improve the surface finish of 3D-printed parts?

Additive manufacturing parts, whether SLS nylon (PA12, PA11) or metal builds, have inherent surface roughness from the layer-by-layer process. Cerakote fills micro-porosity and smooths the surface while adding only 0.5-2 mils of material, preserving the dimensional accuracy of your print. The result is a production-grade surface finish with 3,000 hours salt spray resistance (ASTM B117) and 9H pencil hardness (ASTM D3363) on parts that would otherwise require extensive post-machining.

Does ColoradoKote coat 3D-printed parts?

Yes. ColoradoKote specializes in additive manufacturing post-processing for SLS nylon, MJF polymer, and metal AM parts including DMLS stainless steel and titanium. Our surface preparation protocols address the inherent roughness of AM parts, transforming layer lines and powder texture into smooth, production-grade finishes. We work with prototyping houses and production AM facilities across aerospace, medical, and industrial sectors.