Corrosion Protection for Oil and Gas
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
The Corrosion Problem in Oil and Gas
Where equipment failure costs hundreds of thousands
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Oil and Gas Corrosion Protection
Continuous barrier against H2S, CO2, and chlorides
Multi-chemical corrosion barrier
4,000+ hours salt spray resistance (ASTM B117), verified by third-party testing. Cerakote provides a continuous barrier against H2S, CO2, chloride-bearing fluids, and completion chemicals in a single application. Chrome plating faces regulatory pressure from hexavalent chromium restrictions. Cerakote eliminates that environmental liability.
Tolerance preservation for sealing surfaces
0.5-2 mil coating thickness maintains dimensional accuracy on valve seats, seal surfaces, and threaded connections. These critical tolerances directly affect leak prevention and equipment function. Thicker coatings distort these surfaces and require post-coating rework.
ISO 9001 lot traceability
Every corrosion protection job is documented under ISO 9001:2015 quality controls. Certificate of Conformance includes material batch numbers, application parameters, cure records, and inspection results. Full lot traceability supports equipment manufacturer quality requirements and field failure investigation.
Multi-substrate single-source coating
Cerakote bonds to carbon steel, stainless steel, and nickel alloys without requiring separate processes. One coating partner handles all equipment substrates with one quality system. This consolidation reduces procurement complexity and eliminates the adhesion risk of multi-coat systems from different vendors.
Corrosion Specs for Oil and Gas Equipment
How We Deliver Corrosion Protection for Oil and Gas
Controlled application with full lot traceability for every component
Substrate Evaluation and Surface Preparation
Our team evaluates each component for substrate composition, operating environment, and dimensional requirements. Carbon steel, stainless steel, and nickel alloys each receive tailored surface preparation. Ultrasonic cleaning removes production oils and contaminants. Masking protects threads, seal surfaces, and bearing areas.
Corrosion Barrier Coating Application
Cerakote is applied via calibrated HVLP equipment at 0.5-2 mil thickness, building a continuous barrier against H2S, CO2, and chloride-bearing fluids. Single-layer application eliminates the complexity and adhesion risk of multi-coat systems. In-process DFT measurements confirm thickness compliance on every part.
Quality Inspection and Documentation
Multi-point final inspection verifies coating thickness, adhesion, and visual appearance against order specifications. Certificate of Conformance documents all measurements for quality records. ISO 9001:2015 traceability connects each part to material batch numbers, application parameters, and cure conditions.
Proven Corrosion Protection for Oil and Gas
Corrosion protection performance is verified through standardized ASTM testing under ISO 9001 quality controls. Results are documented on your Certificate of Conformance for equipment traceability and field performance records.
4,000+ hours salt spray resistance
Validated against ASTM B117. For oil and gas equipment, this translates to extended protection against H2S, CO2, and chloride-bearing fluids in downhole and surface service. Single-layer Cerakote replaces multi-coat systems and eliminates the regulatory liability of hexavalent chrome plating.
Hours salt spray resistance (ASTM B117)
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Protect Your Oil and Gas Equipment
Send specs for a corrosion protection evaluation. We respond within 24 hours with pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Our facility handles components across a range of sizes and weights common to oil and gas production equipment. Surface preparation via media blasting at 80-100 PSI profiles large surfaces efficiently, and HVLP spray application ensures uniform coverage at 0.5-2 mils on complex geometries. Contact us with your component dimensions and weight for a feasibility assessment and handling plan as part of the quoting process.
Industrial chemical processing environments expose components to acids, caustics, solvents, and process fluids that attack raw AM surfaces through their inherent porosity. Cerakote seals this porosity and provides a continuous chemical barrier rated for broad chemical resistance. For metal AM parts in chemical processing, the coating prevents corrosion initiation at surface porosity sites that would rapidly degrade uncoated additive builds. This protection extends AM part service life to match or exceed conventionally manufactured equivalents.
We passivate defense stainless steel components to ASTM A967 and AMS 2700 with full lot traceability and documentation. The process removes free iron and contaminants without any dimensional change, which is critical for weapon system fittings, fasteners, and structural hardware. Our facility has processed over 20,000 parts with zero quality issues, and our documentation packages meet the traceability requirements that defense programs require.
Seed meters require contamination-free surfaces for both proper seed handling and coating adhesion. Ultrasonic cavitation removes seed treatment residue, soil fines, and lubricant contamination from the precision surfaces and internal passages of seed metering components. For meters being Cerakote coated to improve wear resistance and reduce seed-to-surface friction, this thorough cleaning ensures uniform coating application. The result is consistent seed metering performance and extended component life across planting seasons.
We coat parts from all major polymer and metal additive manufacturing processes. Polymer AM includes SLS (PA12, PA11), Multi Jet Fusion (MJF), and FDM/FFF when surface quality permits. Metal AM substrates include Ti-6Al-4V, AlSi10Mg, 316L stainless steel, Inconel, and maraging steel produced by DMLS, SLM, or EBM. Current capacity is 200 AM parts per week with standard 14-day turnaround and 3- or 7-day expedited options available.