Corrosion Protection for Oil and Gas
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
The Corrosion Problem in Oil and Gas
Where equipment failure costs hundreds of thousands
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Oil and Gas Corrosion Protection
Continuous barrier against H2S, CO2, and chlorides
Multi-chemical corrosion barrier
4,000+ hours salt spray resistance (ASTM B117), verified by third-party testing. Cerakote provides a continuous barrier against H2S, CO2, chloride-bearing fluids, and completion chemicals in a single application. Chrome plating faces regulatory pressure from hexavalent chromium restrictions. Cerakote eliminates that environmental liability.
Tolerance preservation for sealing surfaces
0.5-2 mil coating thickness maintains dimensional accuracy on valve seats, seal surfaces, and threaded connections. These critical tolerances directly affect leak prevention and equipment function. Thicker coatings distort these surfaces and require post-coating rework.
ISO 9001 lot traceability
Every corrosion protection job is documented under ISO 9001:2015 quality controls. Certificate of Conformance includes material batch numbers, application parameters, cure records, and inspection results. Full lot traceability supports equipment manufacturer quality requirements and field failure investigation.
Multi-substrate single-source coating
Cerakote bonds to carbon steel, stainless steel, and nickel alloys without requiring separate processes. One coating partner handles all equipment substrates with one quality system. This consolidation reduces procurement complexity and eliminates the adhesion risk of multi-coat systems from different vendors.
Corrosion Specs for Oil and Gas Equipment
How We Deliver Corrosion Protection for Oil and Gas
Controlled application with full lot traceability for every component
Substrate Evaluation and Surface Preparation
Our team evaluates each component for substrate composition, operating environment, and dimensional requirements. Carbon steel, stainless steel, and nickel alloys each receive tailored surface preparation. Ultrasonic cleaning removes production oils and contaminants. Masking protects threads, seal surfaces, and bearing areas.
Corrosion Barrier Coating Application
Cerakote is applied via calibrated HVLP equipment at 0.5-2 mil thickness, building a continuous barrier against H2S, CO2, and chloride-bearing fluids. Single-layer application eliminates the complexity and adhesion risk of multi-coat systems. In-process DFT measurements confirm thickness compliance on every part.
Quality Inspection and Documentation
Multi-point final inspection verifies coating thickness, adhesion, and visual appearance against order specifications. Certificate of Conformance documents all measurements for quality records. ISO 9001:2015 traceability connects each part to material batch numbers, application parameters, and cure conditions.
Proven Corrosion Protection for Oil and Gas
Corrosion protection performance is verified through standardized ASTM testing under ISO 9001 quality controls. Results are documented on your Certificate of Conformance for equipment traceability and field performance records.
4,000+ hours salt spray resistance
Validated against ASTM B117. For oil and gas equipment, this translates to extended protection against H2S, CO2, and chloride-bearing fluids in downhole and surface service. Single-layer Cerakote replaces multi-coat systems and eliminates the regulatory liability of hexavalent chrome plating.
Hours salt spray resistance (ASTM B117)
Other services to consider
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Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Protect Your Oil and Gas Equipment
Send specs for a corrosion protection evaluation. We respond within 24 hours with pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Yes. Agricultural parts often arrive with pitting corrosion from chemical exposure and moisture. Ultrasonic cavitation removes corrosion products from pit interiors and surface irregularities that blasting alone cannot fully clean. Corrosion products left in pits create adhesion weak spots where the new coating fails first. The combination of ultrasonic cleaning followed by sandblasting at 80-100 PSI produces the contamination-free, properly profiled surface that delivers maximum Cerakote adhesion and corrosion protection on agricultural equipment.
Oil and gas operators use color-coded pressure ratings to prevent cross-connection of equipment rated for different service levels. Cerakote's 3,000-hour salt spray resistance means color coding survives the wellsite chemical exposure and UV degradation that strips conventional paint within months. ColoradoKote matches your operator-specified pressure class colors by spectrophotometer to Delta E 1.5 and documents color verification on every Certificate of Conformance.
Maritime fittings accumulate salt crystal deposits, marine paint residue, and chloride contamination deep in threaded connections, fastener holes, and crevice geometries. Ultrasonic cavitation dissolves these deposits from surfaces that manual cleaning cannot reach. Complete chloride removal is essential before recoating because trapped chlorides initiate corrosion under the new coating, leading to premature failure. ColoradoKote verifies cleanliness before proceeding to surface preparation and Cerakote application for marine-grade corrosion protection.
Cerakote outperforms phosphate-based finishes on every measurable axis: 3,000 hours salt spray resistance (ASTM B117) versus 96-250 hours for manganese phosphate, 9H pencil hardness (ASTM D3363) versus 2-4H, and 200+ color options versus the single grey-black of Parkerizing. Cerakote also eliminates the hazardous waste stream from phosphating chemistry and adds only 0.5-2 mils versus the variable thickness of conversion coatings.
Yes. Our blast cabinet accommodates a range of industrial component sizes. Large valve bodies, pump housings, and structural components receive the same SSPC-SP 10 near-white blast preparation and 2-4 mil anchor profile as smaller precision parts. For oversized components, we work with you on fixturing and handling to ensure complete coverage. All blast parameters are documented regardless of part size.