Wear Protection for Aerospace
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
Wear Destroys Aerospace Components in Service
Vibration, erosion, and contact wear are constant
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Aerospace Wear Protection
Hardness and abrasion resistance without dimensional change
9H Pencil Hardness
ASTM D3363 verified. Ceramic matrix creates a hard, scratch-resistant surface that resists contact wear, tool marks, and handling damage throughout assembly and service life.
8,000+ Taber Abrasion Cycles
ASTM D4060 verified wear resistance. Protects against particulate erosion from sand, dust, and debris encountered during flight operations and ground handling.
160/160 in-lbs Impact Resistance
ASTM D2794 verified. Absorbs impact energy without cracking or delaminating. Critical for components exposed to FOD, tool drops, and ground handling contact.
Thin-Film Wear Protection
Full wear protection at 0.5-2 mils. No dimensional rework required. Components maintain fit and function specifications while gaining ceramic-level surface hardness.
Wear Protection Specifications
How We Apply Aerospace Wear Protection
Precision application for maximum hardness and adhesion
Surface Profiling & Preparation
Media blasting creates optimal mechanical bond profile. Substrate-specific protocols for aluminum, steel, and titanium. Critical wear surfaces identified and preparation optimized for maximum adhesion.
Ceramic Coating Application
Cerakote applied in controlled layers targeting wear-critical surfaces. Thickness verified at high-wear zones. H-Series formulations selected for maximum hardness and abrasion resistance.
Cure, Hardness Test & Document
Full-temperature cure for maximum ceramic cross-linking and hardness development. Post-cure pencil hardness verification. Adhesion testing. Certificate of Conformance with all test data under AS9100 traceability.
Verified Wear Performance Data
All hardness and abrasion claims verified through standardized ASTM testing under AS9100 process controls, not manufacturer estimates.
Measurable protection
Cerakote-coated aerospace components demonstrate 9H pencil hardness and 8,000+ Taber abrasion cycles, providing quantifiable wear protection data for engineering evaluation.
Taber abrasion cycles
Pencil hardness
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Protect Aerospace Parts From Wear
Send your wear requirements and part details. We respond within 24 hours with coating approach and pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Chemical conversion coating serves as the ideal foundation layer for defense multi-coat systems on aluminum substrates. The sub-micron conversion layer provides excellent paint adhesion while adding its own corrosion barrier. When topped with Cerakote at 0.5-2 mils, the full stack delivers 3,000 hours of salt spray protection (ASTM B117) while keeping total buildup far below powder coating's 4-6 mils, preserving critical tolerances on weapon systems and equipment.
The ceramic component in Cerakote's hybrid matrix provides the hardness, reaching 9H on the ASTM D3363 pencil hardness scale, while the polymer component provides flexibility and adhesion. This combination resists both sliding abrasion and impact erosion at 4,000 cycles per mil (ASTM D4060). Surface preparation via media blasting at 80-100 PSI creates the mechanical profile that anchors the coating to the substrate, preventing delamination under sustained abrasive contact.
Each AM medical device order ships with a Certificate of Conformance documenting coating formulation, lot traceability, thickness measurements, adhesion results, and surface finish verification. Our ISO 9001:2015 quality system maintains controlled records that support FDA 21 CFR Part 820 and EU MDR requirements. For AM-specific documentation, we also record the incoming part condition, blast parameters at 40-60 PSI, and before/after surface roughness measurements to provide complete post-processing traceability.
Chemical conversion coating is one of the best adhesion promoters available for aluminum topcoats. The conversion layer creates a chemically bonded surface that paint and ceramic coatings grip far more reliably than bare aluminum. When finished with Cerakote, you get color consistency within Delta E 1.5 across production batches, plus the full palette of hundreds of colors and finishes, all anchored to a conversion coating base that will not delaminate.
V-Series Cerakote is air-cured and rated to 2,000 degrees F, making it ideal for exhaust manifolds, headers, turbo housings, and heat shields. H-Series protects engine bay brackets, reservoirs, and dress components with 3,000 hours salt spray resistance (ASTM B117) against road salt and chemical exposure. Both series add only 0.5-2 mils of thickness, preserving bolt patterns and gasket surfaces on precision engine components.