Wear Protection for AM Parts

Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.

Production parts preparation for AM coating
Cerakote spray application wide angle at ColoradoKote
Reality

AM Parts Are Too Soft for End-Use

Polymer AM surfaces scratch and wear immediately

The challenge

Harsh environments demand coatings that hold.

The solution

ColoradoKote ceramic coating stops corrosion cold.

Advantages

Why Cerakote for AM Wear Protection

Ceramic hardness on every AM surface

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9H Pencil Hardness

ASTM D3363 verified. Transforms soft polymer AM surfaces to ceramic-grade hardness. End-use parts resist scratching, scuffing, and contact wear in production applications.

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8,000+ Taber Abrasion Cycles

ASTM D4060 verified. Protects AM parts from handling wear, particulate erosion, and mechanical contact that degrades uncoated surfaces in weeks.

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Surface Finish Improvement

Reduces AM roughness from Ra 6-15 μm to under 3 μm while adding hardness. Wear protection and aesthetic improvement in one application.

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Both Polymer and Metal AM

Same wear protection system works on SLS, MJF, DMLS, and SLM parts. One vendor and one coating process for all AM substrates.

Specs

AM Wear Protection Specifications

Cerakote coating application low angle at ColoradoKote
Process

How We Harden AM Surfaces

Material-specific protocols for polymer and metal AM

One

AM Surface Assessment

Parts evaluated for material type, surface roughness, and wear requirements. Build orientation and support removal areas identified for preparation optimization.

Masking preparation
Two

Surface Preparation & Coating

Material-specific blasting for optimal adhesion. Cerakote applied in controlled layers for maximum hardness development. Cure temperature matched to substrate material.

First coat application
Three

Hardness Verification

Post-cure pencil hardness testing confirms 9H. Surface roughness measurement verifies finish improvement. Adhesion and thickness documented on Certificate of Conformance.

Coating thickness verification
Evidence

Verified AM Wear Data

Hardness and abrasion data verified through ASTM testing on AM substrates. Results demonstrate transformation from prototype-grade to production-grade surface performance.

9H

Pencil hardness

8,000+

Taber abrasion cycles

Cerakote color consistency array at ColoradoKote
Related

Other services to consider

Explore what else we offer.

Chemical pre-treatment for oil and gas
Weight Reduction for Oil and Gas

Weight Reduction for Oil and Gas Equipment

Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Visual inspection magnification for medical devices
Weight Reduction for Medical Devices

Weight Reduction for Medical Device Components

Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Ultrasonic cleaning for maritime components
Weight Reduction for Maritime

Weight Reduction for Maritime Equipment

Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Multi-part coating setup for industrial OEM
Weight Reduction for Industrial OEM

Weight Reduction for Industrial OEM Components

Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.

Certified and compliant for your industry

Harden Your AM Parts

Send your AM part details and wear requirements. We respond within 24 hours with surface hardening approach and pricing.

Frequently Asked Questions

Find answers about our coating processes and technical capabilities

Does ultrasonic cleaning improve Cerakote adhesion on oil and gas equipment?

Yes. Oil and gas components carry wellbore contaminants including H2S residue, brine crystallization, and production chemical deposits that create adhesion failures if not completely removed. Ultrasonic cavitation removes these contaminants from every surface feature, ensuring clean substrate contact for Cerakote's 3,000-hour salt spray performance. The difference between thorough ultrasonic cleaning and inadequate surface preparation directly determines whether the coating survives the corrosive downhole or surface production environment.

Does ColoradoKote provide Certificates of Conformance?

Yes. Every order ships with a Certificate of Conformance documenting coating formulation, lot traceability, thickness measurements, adhesion results, and cure parameters. Our AS9100 quality system generates documentation that meets aerospace and defense requirements, but we provide certificates for all orders regardless of industry. Custom documentation formats and additional test reports are available upon request.

How does Cerakote protect AM parts used in industrial chemical processing?

Industrial chemical processing environments expose components to acids, caustics, solvents, and process fluids that attack raw AM surfaces through their inherent porosity. Cerakote seals this porosity and provides a continuous chemical barrier rated for broad chemical resistance. For metal AM parts in chemical processing, the coating prevents corrosion initiation at surface porosity sites that would rapidly degrade uncoated additive builds. This protection extends AM part service life to match or exceed conventionally manufactured equivalents.

Can you create consistent OEM brand colors for aerospace applications?

Yes. OEM brand colors for aircraft interiors, avionics housings, and equipment panels require documented, repeatable color standards. We capture the target color by spectrophotometer, develop the Cerakote match to Delta E 1.5, and lock the formulation and process parameters into our AS9100 system. Every subsequent order is verified against the original standard. This ensures your brand color is consistent across parts, programs, and years.

Does Cerakote color hold up on agricultural components exposed to soil abrasion?

Yes. Tillage components, planter wear parts, and ground-engaging equipment face constant soil abrasion that wears through conventional paint and powder coat in hours of field use. Cerakote's 4,000 cycles per mil abrasion resistance maintains both color and protection under soil contact conditions. While ground-engaging cutting edges will eventually wear through any coating, non-contact surfaces like housings, guards, and identification panels retain their color matching throughout the equipment lifecycle.