Wear Protection for Automotive R&D
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
Prototypes Wear Before Testing Is Complete
Durability testing destroys unprotected surfaces
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Automotive Prototype Wear
Consistent hardness across every prototype material
9H Pencil Hardness
ASTM D3363 verified across all prototype substrates. Uniform wear protection on aluminum, steel, carbon fiber, and 3D-printed components.
8,000+ Taber Abrasion Cycles
ASTM D4060 verified. Protects prototype surfaces through extended durability testing without premature wear that compromises test data.
Heat Resistant to 1,800°F
H-Series Cerakote withstands exhaust temperatures, brake heat, and under-hood thermal cycling. Wear protection that survives the thermal environments automotive prototypes face.
Show-Quality Durability
Wear protection with aesthetic finish quality. Prototypes maintain presentation appearance through testing cycles that scratch and scuff conventional finishes.
Automotive Wear Specifications
How We Protect Automotive Prototypes From Wear
Multi-substrate surface hardening with show-quality finish
Prototype Assessment
Substrate materials identified. Wear exposure conditions and testing requirements documented. Surface preparation protocol selected for each material type.
Surface Preparation & Coating
Material-specific blasting for optimal adhesion. Cerakote H-Series selected for maximum hardness. Applied at 0.5-2 mils with color matching across all substrates.
Hardness & Appearance Verification
Pencil hardness testing confirms 9H. Color verification ensures presentation quality. Adhesion and thickness documented for prototype records.
Proven Automotive Wear Data
Hardness and abrasion resistance verified through ASTM testing on automotive-relevant substrates. Data supports engineering evaluation for prototype protection programs.
Pencil hardness
Taber abrasion cycles
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Protect Prototype Surfaces
Send your prototype details and testing requirements. We respond within 24 hours with wear protection approach and pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Yes. We coat valve bodies, stems, seats, and trim components for corrosive service environments including sour gas applications. Passivation of stainless steel substrates followed by Cerakote ceramic topcoat creates a dual-layer defense against hydrogen sulfide and chloride attack. Our quality documentation supports NACE MR0175 compliance requirements for materials used in sour service.
Cerakote delivers 3,000 hours salt spray resistance (ASTM B117), which translates directly to protection against the chlorides, nitrates, and phosphates in fertilizers and agricultural chemicals. The ceramic-polymer bond resists the corrosive slurries that destroy conventional paint within a single growing season. At 0.5-2 mils thickness, the coating preserves hydraulic fitting threads, PTO shaft tolerances, and implement pin clearances.
Yes. Cerakote's temperature range from -40 degrees F to 2,000 degrees F covers the thermal extremes encountered in downhole service. The coating maintains adhesion through the pressure cycling and thermal shock conditions of wellbore operations. For AM parts with their inherent porosity, the sealed Cerakote barrier is especially critical because pressure-driven fluid ingress through surface pores would undermine the part's structural integrity. Sealing plus protection makes AM viable for downhole deployment.
Yes. We run the complete preparation-to-coating sequence in-house: ultrasonic cleaning removes machining fluids and contaminants from blind holes and internal passages, chemical conversion coating (chromate or non-chromate) provides the adhesion-promoting base layer, and Cerakote ceramic coating delivers the final corrosion and wear barrier. Running this full stack under one AS9100 quality system eliminates handoff risk between multiple vendors and compresses your lead time.
Yes. Aerospace cabin interiors demand exact color consistency across thousands of parts produced over extended timeframes. ColoradoKote verifies every production lot by spectrophotometer to Delta E 1.5, ensuring parts coated months apart are visually identical. Our 20,000+ parts track record with zero quality issues demonstrates the process consistency required for cabin interior programs where color variation is immediately visible to passengers and auditors.