Wear Protection for Defense
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.


Field Conditions Destroy Conventional Finishes
Sand, impact, and handling wear are constant threats
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Defense Wear Protection
Ceramic hardness that survives field conditions and decontamination
9H Pencil Hardness
ASTM D3363 verified. Ceramic surface resists sand erosion, tool marks, and sustained mechanical contact that wears through conventional mil-spec paint in weeks of field use.
8,000+ Taber Abrasion Cycles
ASTM D4060 verified. Quantified wear resistance for engineering evaluation. Outperforms phosphate, parkerizing, and standard military paint in abrasion protection.
160/160 in-lbs Impact Resistance
ASTM D2794 verified. Absorbs impact from drops, strikes, and rough handling without cracking or delaminating. Critical for equipment in active field conditions.
Decontamination Survivable
Maintains hardness and adhesion through CBRN decontamination protocols. Equipment retains wear protection after decon procedures that destroy conventional finishes.
Defense Wear Specifications

How We Protect Defense Equipment From Wear
ITAR-controlled surface hardening with full traceability
ITAR-Controlled Assessment
Equipment received under ITAR protocols. Wear exposure conditions and mil-spec requirements documented. Coating formulation selected for maximum hardness and field durability.

Surface Preparation & Application
Media blasting to specified profile for maximum adhesion. Cerakote H-Series applied for maximum hardness development. Thickness verified at wear-critical surfaces.

Hardness Verification & Documentation
Post-cure pencil hardness testing confirms 9H. Adhesion testing. Certificate of Conformance with ITAR-controlled traceability and all test data for defense program compliance.

Verified Defense Wear Performance
Hardness, abrasion, and impact resistance verified through ASTM testing under controlled conditions. Performance data supports mil-spec evaluation for equipment protection programs.
Field-proven durability
Cerakote's ceramic matrix delivers quantified wear performance that exceeds conventional military finishes while surviving the chemical decontamination protocols that strip those finishes away.
Pencil hardness
Impact resistance (in-lbs)

Other services to consider
Explore what else we offer.

Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.

Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.

Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry



Protect Defense Equipment From Wear
Request an ITAR-compliant wear protection quote. We respond within 24 hours with approach and pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Yes. The combination of 3,000 hours salt spray resistance (ASTM B117) and 4,000 abrasion cycles per mil (ASTM D4060) makes Cerakote effective on shaft couplings, through-hull fittings, steering components, and trim tab hardware. Elite Series with its ~0.11 coefficient of friction adds dry lubrication to moving parts in wet environments. V-Series handles exhaust risers and manifolds at temperatures up to 2,000 degrees F.
Medical devices require thorough removal of machining fluids, particulate debris, and handling contamination before coating application. Ultrasonic cavitation reaches contaminants in the complex geometries typical of medical instruments and devices, including lumens, articulating joints, and textured surfaces. Cleaning solution is selected for biocompatibility and substrate compatibility. Verification confirms surfaces are clean to the standard required for the device classification and intended use.
Every defense order ships with a Certificate of Conformance documenting material batch numbers, application parameters, cure temperatures, and all inspection measurements. First Article Inspection (FAI) reports per AS9102 are generated when required by your purchase order. All documentation is maintained under our AS9100 and ITAR-compliant quality system, with records retained per defense contract requirements.
Each AM medical device order ships with a Certificate of Conformance documenting coating formulation, lot traceability, thickness measurements, adhesion results, and surface finish verification. Our ISO 9001:2015 quality system maintains controlled records that support FDA 21 CFR Part 820 and EU MDR requirements. For AM-specific documentation, we also record the incoming part condition, blast parameters at 40-60 PSI, and before/after surface roughness measurements to provide complete post-processing traceability.
Cerakote is fully cured at 250-300 degrees F (H-Series and Elite) during application, and the ceramic-polymer matrix is chemically stable after curing. Outgassing is minimal and can be characterized through testing per your specific cleanroom or vacuum requirements. For aerospace and medical applications with outgassing specifications, we recommend discussing your threshold values during the quoting process so we can provide relevant test data or arrange third-party testing.