Weight Reduction for Agriculture
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
The Weight Problem in Agriculture Equipment
Where coating mass compounds across the fleet
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Agriculture Weight Savings
Thin-film protection built for field conditions
200-400g savings per component
Cerakote at 0.5-2 mils replaces powder coating at 3-5 mils, reducing coating weight on every part. For equipment with dozens of coated components, the cumulative savings reduce total equipment mass and improve fuel efficiency during field operations.
Tolerance preservation on hydraulic parts
A 1 mil application adds only 0.001 inches per side, maintaining thread class tolerances and hydraulic fitting dimensions. Parts coat to specification without post-coating thread chasing or dimensional rework.
ISO 9001 documented quality
Certificate of Conformance includes DFT measurements, material batch numbers, and inspection results for every order. Consistent documentation supports OEM quality requirements and warranty verification across production lots.
Combined corrosion and wear protection
One thin-film coating delivers both 4,000+ hours salt spray resistance and 8,000+ wear cycles per mil. Agriculture components face the combined assault of chemical exposure and soil abrasion, and Cerakote addresses both without the weight penalty of layered coatings.
Weight Reduction Specs for Agriculture
How We Deliver Weight Reduction for Ag Parts
Controlled thin-film application for field-ready equipment
Surface Preparation
Components are cleaned, degreased, and media-blasted to create the surface profile required for coating adhesion. Masking protects threads, hydraulic sealing areas, and bearing surfaces. Proper preparation is the foundation of coating performance on soil-contact and chemical-exposed agriculture parts.
Thin-Film Coating Application
Cerakote is applied via calibrated HVLP equipment at 0.5-2 mil thickness. In-process DFT measurements confirm uniform coverage without excess buildup on precision hydraulic fittings and threaded connections. One formulation bonds to both steel and aluminum substrates.
Inspection and Documentation
Final inspection verifies coating thickness, adhesion, and visual appearance. Certificate of Conformance documents all measurements and material batch records. Consistent quality controls ensure every lot meets the same performance standards.
Verified Weight Savings for Ag Equipment
Weight savings are verified through DFT measurement and gravimetric analysis. ISO 9001 documentation captures coating thickness and weight data for your quality records.
200-400g savings per part vs powder coating
At 0.5-2 mils versus 3-5 mils, each component carries less coating mass while retaining the corrosion and wear resistance that agriculture conditions demand. The thin film also provides chip resistance 2-3x superior to powder coating, reducing field touch-up requirements.
Weight savings vs powder coating
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Lighten Your Ag Equipment Coating
Submit an RFP for agriculture equipment coating. We respond within 24 hours with pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Yes. The same Cerakote color applied to SLS PA12, MJF polymer, and metal AM substrates (Ti-6Al-4V, AlSi10Mg, 316L) produces consistent visual results when measured by spectrophotometer. Substrate color and surface texture affect perceived appearance, which is why we verify by instrument rather than visual inspection alone. Surface preparation parameters are adjusted per substrate to ensure consistent coating thickness and therefore consistent color appearance across material types.
The Cerakote catalog offers 200+ colors with consistency held to Delta E 1.5, which is below the Delta E 2.0 threshold where the average person perceives a color difference. This means instruments color-coded by size, function, or tray assignment remain visually distinguishable even after years of sterilization and use. At 0.5-2 mils thickness, the coating does not alter instrument ergonomics or jaw geometry.
Sprayer components including pump housings, valve bodies, boom fittings, and nozzle assemblies face direct chemical contact with agricultural chemicals that corrode unprotected metal quickly. Polymer coating provides a continuous chemical barrier with flexibility to accommodate vibration from field operation and thermal expansion from sun exposure. Unlike paint that chips and flakes under these conditions, polymer coating maintains its barrier integrity through seasons of agricultural chemical exposure.
Defense components receive SSPC-SP 10 near-white blast preparation with media and pressure selected for the specific substrate material. All blast operations on defense work are performed under ITAR controls within our registered facility. Process documentation meets both AS9100 and customer-specific quality requirements. The combination of proper blast preparation with Cerakote application delivers salt spray resistance exceeding 3,000 hours on defense hardware.
Cerakote's 3,000-hour salt spray resistance and chemical resistance withstand repeated autoclave sterilization at 250°F to 275°F, enzymatic cleaning solutions, and chemical disinfectants without degradation. The 9H pencil hardness prevents scratching during instrument tray loading and surgical use. This corrosion and wear resistance combination extends instrument life significantly compared to anodized or uncoated stainless steel surfaces.