Weight Reduction for Agriculture
Precision Cerakote ceramic coatings for aerospace, defense, and industrial components.
The Weight Problem in Agriculture Equipment
Where coating mass compounds across the fleet
The challenge
Harsh environments demand coatings that hold.
The solution
ColoradoKote ceramic coating stops corrosion cold.
Why Cerakote for Agriculture Weight Savings
Thin-film protection built for field conditions
200-400g savings per component
Cerakote at 0.5-2 mils replaces powder coating at 3-5 mils, reducing coating weight on every part. For equipment with dozens of coated components, the cumulative savings reduce total equipment mass and improve fuel efficiency during field operations.
Tolerance preservation on hydraulic parts
A 1 mil application adds only 0.001 inches per side, maintaining thread class tolerances and hydraulic fitting dimensions. Parts coat to specification without post-coating thread chasing or dimensional rework.
ISO 9001 documented quality
Certificate of Conformance includes DFT measurements, material batch numbers, and inspection results for every order. Consistent documentation supports OEM quality requirements and warranty verification across production lots.
Combined corrosion and wear protection
One thin-film coating delivers both 4,000+ hours salt spray resistance and 8,000+ wear cycles per mil. Agriculture components face the combined assault of chemical exposure and soil abrasion, and Cerakote addresses both without the weight penalty of layered coatings.
Weight Reduction Specs for Agriculture
How We Deliver Weight Reduction for Ag Parts
Controlled thin-film application for field-ready equipment
Surface Preparation
Components are cleaned, degreased, and media-blasted to create the surface profile required for coating adhesion. Masking protects threads, hydraulic sealing areas, and bearing surfaces. Proper preparation is the foundation of coating performance on soil-contact and chemical-exposed agriculture parts.
Thin-Film Coating Application
Cerakote is applied via calibrated HVLP equipment at 0.5-2 mil thickness. In-process DFT measurements confirm uniform coverage without excess buildup on precision hydraulic fittings and threaded connections. One formulation bonds to both steel and aluminum substrates.
Inspection and Documentation
Final inspection verifies coating thickness, adhesion, and visual appearance. Certificate of Conformance documents all measurements and material batch records. Consistent quality controls ensure every lot meets the same performance standards.
Verified Weight Savings for Ag Equipment
Weight savings are verified through DFT measurement and gravimetric analysis. ISO 9001 documentation captures coating thickness and weight data for your quality records.
200-400g savings per part vs powder coating
At 0.5-2 mils versus 3-5 mils, each component carries less coating mass while retaining the corrosion and wear resistance that agriculture conditions demand. The thin film also provides chip resistance 2-3x superior to powder coating, reducing field touch-up requirements.
Weight savings vs powder coating
Other services to consider
Explore what else we offer.
Weight Reduction for Oil and Gas Equipment
Thick coatings add mass to equipment transported to remote wellsites and offshore platforms. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Medical Device Components
Surgical instruments must be light enough for hours of precise use. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating without compromising protection. ISO 9001 certified.
Weight Reduction for Maritime Equipment
Heavy coatings add mass to marine hardware that affects vessel performance and handling. Cerakote at 0.5-2 mils saves 200-400g per part versus powder coating. ISO 9001 certified.
Weight Reduction for Industrial OEM Components
Thick coatings add unnecessary mass to engineered equipment. Cerakote at 0.5-2 mils delivers 200-400g savings per part versus powder coating while preserving tolerances. ISO 9001 certified.
Certified and compliant for your industry
Lighten Your Ag Equipment Coating
Submit an RFP for agriculture equipment coating. We respond within 24 hours with pricing.
Frequently Asked Questions
Find answers about our coating processes and technical capabilities
Standalone ultrasonic cleaning turnaround is typically 3-5 business days from receipt of parts. Cycle time per batch is 10-30 minutes depending on contamination severity, but turnaround includes intake, pre-assessment, cleaning, verification, and documentation. For parts proceeding to coating, cleaning is integrated into the coating schedule and does not add separate lead time. Contact us at 970.541.7331 for current scheduling availability.
We use a multi-method verification approach. Water-break testing confirms DI water sheets uniformly across surfaces with zero beading, verifying the absence of oils and films. White-glove inspection checks for particulate transfer. For critical aerospace applications, dyne pen testing measures surface energy against your specified threshold. Rinse water conductivity is verified below 10 microsiemens per centimeter. Parts that fail any verification step are re-cleaned before release.
Yes. While ultrasonic cleaning is frequently performed as surface preparation before coating application, we also provide it as a standalone precision cleaning service. Standalone cleaning orders receive the same AS9100 process controls, documentation, and verification as cleaning performed before coating. Parts are returned clean with a Certificate of Conformance documenting all cleaning parameters and verification results.
Ultrasonic cavitation removes machining fluids, cutting oils, coolant residue, fingerprint oils, mold release agents, flux residue, carbon deposits, embedded particulates, and additive manufacturing support material. The cavitation action reaches contaminants in blind holes, internal passages, threads, and lattice structures that manual cleaning and spray methods cannot access. Solution chemistry is selected based on the specific contamination type and substrate material.
No. Ultrasonic cavitation is a non-contact cleaning method that does not mechanically abrade or distort parts. Cleaning solution chemistry is matched to the substrate material to prevent chemical attack. Alkaline solutions are used for aluminum, neutral formulations prevent hydrogen embrittlement on titanium, and polymer-safe solutions protect additive manufacturing parts. We have cleaned parts with wall thicknesses under 0.5mm without damage or dimensional change.